Semiconductors & Advanced Materials Case Studies

Detailed Case Studies of Semiconductors and Advanced Materials

Case Study 1

Semiconductor Crystal Growth

IBM

Experiment Description

IBM conducted experiments to grow semiconductor crystals in the microgravity environment of the ISS.

Problem Solved on Earth

Traditional methods of growing semiconductor crystals on Earth often result in imperfections that can degrade the performance of electronic devices.

Advantage of Space

Microgravity allows for the growth of larger and more uniform semiconductor crystals with fewer defects. This leads to higher quality materials that enhance the performance and reliability of electronic devices.

Results/Conclusions

The space-grown semiconductor crystals showed significant improvements in uniformity and purity, which could lead to the development of more efficient and powerful electronic devices. This research demonstrates the potential of space-based manufacturing to revolutionize the semiconductor industry.

Year

2019

Case Study 2

Gallium Nitride Crystal Growth

NASA

Experiment Description

NASA researchers studied the growth of gallium nitride (GaN) crystals in microgravity, a material widely used in LEDs and power electronics.

Problem Solved on Earth

GaN crystals grown on Earth often contain defects that limit their efficiency and lifespan.

Advantage of Space

Microgravity conditions facilitate the growth of defect-free GaN crystals, improving their electrical and thermal properties. This is crucial for the performance and durability of devices such as LEDs and power transistors.

Results/Conclusions

The space-grown GaN crystals exhibited fewer defects and enhanced properties, leading to more efficient and reliable electronic devices. This advancement supports the broader adoption of GaN-based technologies.

Year

2018

Case Study 3

Nanofabrication in Microgravity

Intel

Experiment Description

Intel conducted experiments to explore the precision of nanofabrication processes in microgravity.

Problem Solved on Earth

Nanoscale manufacturing on Earth is limited by gravity, which can cause imperfections and reduce the precision of semiconductor devices.

Advantage of Space

Microgravity allows for greater control over nanoscale fabrication processes, resulting in more precise and reliable semiconductor devices. This is essential for the development of advanced technologies such as quantum computing.

Results/Conclusions

The experiments demonstrated that microgravity can significantly enhance the precision of nanofabrication, paving the way for the development of next-generation semiconductor devices with superior performance.

Year

2020

Case Study 4

SiC Enhanged Materials

Private

Experiment Description

Process Silicon Carbide (SiC) semiconductor substrates in microgravity and evaluate defect reductions, as compared to Earth-processed SiC. The project team hopes to eventually commercially process SiC substrates, in LEO. SiC is a semiconductor material for power electronic use, but current applications are limited due to substrate defect levels.

Problem Solved on Earth

The need for high-quality, defect-free semiconductors that enhance performance while reducing energy consumption.

Advantage of Space

Microgravity and vacuum conditions in space allow for the creation of semiconductors with superior performance and reduced defects. Space Forge’s manufacturing process can result in 10x to 100x performance improvements, reducing energy consumption by over 50%. This can lead to significant cost savings and environmental benefits, such as reducing CO2 emissions by 75%.

Results/Conclusions

Demand is high for a better SiC wafer. SCM predicts that micorgravity report predicts that microgravity processing could add $1B in values to the SiC Semiconductor device market by 2020.

Year

2017

Case Study 5

Defect Reduction in Silicon Crystals

University of Florida

Experiment Description

Researchers at the University of Florida studied the reduction of defects in silicon crystals grown in microgravity.

Problem Solved on Earth

Silicon crystals grown on Earth often contain defects that impact the efficiency of semiconductor devices.

Advantage of Space

The microgravity environment minimizes the formation of defects in silicon crystals, resulting in higher quality materials. This improvement is critical for the performance and reliability of semiconductor devices used in a wide range of applications.

Results/Conclusions

The space-grown silicon crystals exhibited significantly fewer defects, leading to enhanced performance and efficiency of semiconductor devices. This research underscores the potential of space-based manufacturing to improve the quality of semiconductor materials.

Year

2021

Case Study 6

Zblan in Space

Experiment Description

Manufacture high-quality ZBLAN optical fibers onboard the ISS. Microgravity production is expected to reduce imperfections, thereby improving the capabilities of the fibers. Project team believes that LEO-production of ZBLAN optical fibers is economically feasible and may present itself as the first in-orbit optical fiber manufacturing applicationProblem Solved on Earth: Silicon crystals grown on Earth often contain defects that impact the efficiency of semiconductor devices.

Problem Solved on Earth

Reduce imperfections and increasing material properties (temperature, stress, etc)

Advantage of Space

The microgravity environment minimizes the formation of defects in silicon crystals, resulting in higher quality materials. This improvement is critical for the performance and reliability of semiconductor devices used in a wide range of applications.

Results/Conclusions

Space based ZBLAN has superior properties and can be produced in a cost effective way for the last mile and specialty fiber markets

Year

2016